Remove brake line components carefully. For all other models the right side of the wheel is the primary bearing side. Install the tube and tire on wheel. You ride through the wind, linked to the road by a vehicle that responds to your commands as no other does. When servicing the fuel system, do not smoke or allow open flame or sparks in the vicinity.
Install valve stem assembly L on wheel. Cover the throttle bodies to prevent anything from dropping into the engine. Disconnect the brake line from the front brake calipers and the front brake master cylinder assembly. The four socket head screws fastening the radio or storage box to the left and right radio support brackets can be accessed through the oblong holes in the fairing brackets. It was possible in the early to mid 90s to get foreign bikes registered. Apply thread lock to the upper plate mounting bolts when reinstalling the upper seat rail plate.
Install modified top center screw 1093 between the cylinders and tighten to 50-90 in-lbs 5. Remove the front seat and disconnect the battery. Insert wires through crankcase hole. Damage to seating surfaces can cause leakage. Cover the throttle bodies to prevent anything from dropping into the engine. Retaining rings can slip from the pliers and could be propelled with enough force to cause serious eye injury.
Refer to Service Manual, Page 5-3 3. Drain the brake fluid from the front brake reservoir and lines per the instructions in the service manual. Discard extra stainless steel hub plate 3. Apply Loctite Threadlocker 262 red to sprocket nut threads. Remove existing clutch diaphragm spring. For all other models: Install previously removed wheel spacers. Move grommet 3 to one side and spray contact cleaner into gap.
Re-assemble all saved components to the new chrome rear wheel assembly. Refer to Service Manual, Page 8-8 2. Position motorcycle on a suitable lift. Single brake disc models: Install one stainless steel hub plate 3 between the brake disc and wheel hub. Refer to the Service Manual and follow the instructions given to remove the seat and disconnect the battery cables, negative cable first. Install the new wheel to the rear fork. Using the new screw provided in the replacement parts kit, make sure the screw is completely seated on the plate after the screw has been tightened to the specified torque.
Always use caution and protect surfaces from spills whenever brake work is performed. Spigot Bore and O-Ring Counterbore Dimensions Depth Bore Description 1. Assemble wheel installation kit components and brake disc s to wheel, using the appropriate service parts table. Remove primary cover, primary drive, and clutch. In case of eye contact flush with large amounts of water and get medical attention. To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect negative - battery cable before proceeding.
Re-assemble all saved components to the new chrome front wheel assembly. Remove engine from chassis following the instructions in the service manual. Thoroughly clean chrome with a good quality chrome cleaner, such as Harley Bright Chrome Cleaner. Dual brake disc models: Install one stainless steel hub plate 3 between each brake disc and wheel hub. For Kit 41681-07: Install the wheel so that the hub markings are on the left side and the machined groove is on the right side of the motorcycle.
Models without Radio: Remove the storage box. I've never found out why it was possible then and how long it lasted. Disassemble engine top end and bottom end. Tighten sprocket nut to 150-165 ft-lbs 203. Install the air cleaner box in reverse order of removal.
I will be in Chiang Mai on 13th Dec for a week. If swallowed, obtain medical attention. The left side of the wheel has a machined groove item 5, Figure 2 in the hub face and hub markings to identify it as the primary bearing side. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Install rear wheel 1 , stock axle and stock axle nut. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail, accuracy and clarity to guide the reader through each service, troubleshooting and repair procedure. Front and Rear Wheels 7.
See Figure 1 and Table 1. Like an airplane, a pre-ride inspection and regular maintenance are essential to your safety. Install the compensator bowl with the 12-point screws and lockwashers saved earlier. All other models: Install wheel spacers previously removed. If positive + cable should contact ground with negative - cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. Save axle, axle nut, brake disc and wheel spacers for kit installation. Position motorcycle on a suitable lift.