If the thickness of a shift fork finger is less than the service limit, the shift fork must be replaced. The plug may also be cleaned using a high flash-point solvent and a wire brush or other suitable tool. Excessive amount may block engine oil passages and cause serious dam- age. If the fuel tap screen has any breaks or is deteriorated, it may allow dirt to reach the carburetor, causing poor run- ning. Pad Lining Thickness front and rear Standard: 4.
Do not attempt to ride the motorcycle until a firm brake pedal is obtained by pumping the pedal until the pads are against the disc. Route the water hose noting the bend of it. Change the coolant in accordance with the Periodic Maintenance Chart see General Information chapter. Adheve the damper on the frame pipe. Brake Type: Front and Rear Single disc Effective Disc Diameter: Front 202 mm 8. To avoid burns, do not remove the radiator cap or try to inspect the coolant level or change the coolant when the engine is still hot.
If the connector is corroded or dirty, clean it carefully. Front Brake Master Cylinder 9. The air pressure in the fork legs increases as the fork heats up, so the fork action will get stiffer as the vehicle operation progresses. The maximum pressure is 125 kPa 1. Also, replace the front and rear sprockets when the drive chain is replaced. It Read valve damaged Cylinder nut loose is meant simply as a rough guide to assist the troubleshooting for some of the more Poor Running at Low Speed: common difficulties. Route the water hose between 3 engine mounting brackets.
Road Clearance 380 mm 15. All of the values are for use with dry solvent-cleaned threads. Turn the axle to measure the runout. This manual contains service, repair procedures, assembling, disassembling, wiring diagrams and everything you need to know. Do not use fluid from a container that has been left unsealed or that has been open for a long time. It should be smooth without any grooves, scratches, or tears. Also, check to see that each cotter pin is in place and in good condition.
Never place your hand or fingers in front of the piston. Special Tool - Fork Piston Rod Puller, M10 × 1. Illustrations and photographs in this publication are intended for reference use only and may not depict actual model component parts. Remove the fuel tank and check the fuel hose. Do not pinch the throttle cable between the fuel tank and frame.
Brake Disc Disc Thickness: 2. There are many illustrations to aid you during your job and easy to read text throughout the manual. L: Apply a non-permanent locking agent. Never reuse old brake fluid. If oil does not come out of the air bleeder bolt hole, add the specified oil into the air bleeder bolt hole until it overflows that is, until all the remaining air is forced out. Each section has sub-sections wich titles appear in smaller print than the section title. Inside of the Master Cylinder Outside of the Piston Primary Cup Secondary Cup Dust Cover Return Spring.
The frequency for best per- formance must be based upon riding conditions and rider ability. If any wiring is poor, replace the damaged wiring. Do not remove the radiator cap or attempt to change the coolant when the engine is hot; allow it cool completely. Run the throttle cable and engine stop button lead through the clamp. Use this table for only the bolts and nuts which do not require a specific torque value.
Water Pump Gear G: Apply grease 2. The front wheel should swing fully left and right from the force of gravity until the rib hits the stop. Overall Height 1 105 mm 43. Installation Note Torque - Carburetor Holder Mounting Bolts: 8. Always stop the engine and do not smoke. Run the engine stop button lead through 12. Wheelbase 1 290 mm 50.